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You have your destination and route planned out. You have the date when you get to leave, all the arrangment have been made. You have the money set aside for your trip. You just figured out how to use your new GPS and you ordered new bags to pack your stuff in, but wait, what about your motorcycle. Will it be able to travel 4,000 miles on those tires? Before you leave on that motorcycle tour of a lifetime, make sure your bike is in tip-top shape to get you there. It is money well spent to send your bike to the garage for an inspection before you hit the road. Motorcycles are machines. Things can go wrong with machines and often do. You don't want to be broke down in the middle of nowhere, with electrical problems, because you didn't take the time to check your battery before you left on your trip. If you cannot afford the professional check of your bike, then you need to at least check  all the fluid levels and condition including oil, brake fluid and engine coolant (on liquid cooled machines) . Check the tires for wear and proper tire pressure. Check brake, clutch and throttle cables, adjust and lubricate if necessary. Check battery and all lights. Check for loose or missing items. Below is a check list from the Motorcycle Safety Foundation of things that should be inspected. A day spent on preparation can prevent days of travel lost to a broken down motorcycle.

 SM Inspection Checklist

T-CLOCS ITEM

WHAT TO CHECK

WHAT TO LOOK FOR

CHECK-OFF

T-TIRES & WHEELS

Tires

Condition

Tread depth, wear, weathering, evenly seated, bulges, embedded objects.

Front

Rear

Air Pressure

Check when cold, adjust to load.

Front

Rear

Wheels

Spokes

Bent, broken, missing, tension, check at top of wheel: "ring" = OK — "thud" = loose spoke

Front

Rear

Cast

Cracks, dents.

Front

Rear

Rims

Out of round/true = 5mm. Spin wheel, index against stationary pointer.

Front

Rear

Bearings

Grab top and bottom of tire and flex: No freeplay (click) between hub and axle, no growl when spinning.

Front

Rear

Seals

Cracked, cut or torn, excessive grease on outside, reddish-brown around outside.

Front

Rear

Brakes

Function

Each brake alone keeps bike from rolling.

Front

Rear

C-CONTROLS

Levers and Pedal

Condition

Broken, bent, cracked, mounts tight, ball ends on handlebar levers, proper adjustment.

Pivots

Lubricated.

Cables

Condition

Fraying, kinks, lubrication: ends and interior.

Routing

No interference or pulling at steering head, suspension, no sharp angles, wire supports in place.

Hoses

Condition

Cuts, cracks, leaks, bulges, chafing, deterioration.

Routing

No interference or pulling at steering head, suspension, no sharp angles, hose supports in place.

Throttle

Operation

Moves freely, snaps closed, no revving when handlebars are turned.

L-LIGHTS

Battery

Condition

Terminals; clean and tight, electrolyte level, held down securely.

Vent Tube

Not kinked, routed properly, not plugged.

Headlamp

Condition

Cracks, reflector, mounting and adjustment system.

Aim

Height and right/left.

Operation

Hi beam/low beam operation.

Tail lamp/brake lamp

Condition

Cracks, clean and tight.

Operation

Activates upon front brake/rear brake application.

Turn signals

Operation

Flashes correctly.

Front left

Front right

Rear left

Rear right

Mirrors

Condition

Cracks, clean, tight mounts and swivel joints.

Aim

Adjust when seated on bike.

Lenses & Reflectors

Condition

Cracked, broken, securely mounted, excessive condensation.

Wiring

Condition

Fraying, chafing, insulation.

Routing

Pinched, no interference or pulling at steering head or suspension, wire looms and ties in place, connectors tight, clean.

O-OIL

Levels

Engine Oil

Check warm on center stand on level ground, dipstick, sight glass.

Hypoid Gear Oil, Shaft Drive

Transmission, rear drive, shaft.

Hydraulic Fluid

Brakes, clutch, reservoir or sight glass.

Coolant

Reservoir and/or coolant recovery tank — check only when cool.

Fuel

Tank or gauge.

Leaks

Engine Oil

Gaskets, housings, seals.

Hypoid Gear Oil, Shaft Drive

Gaskets, seals, breathers.

Hydraulic Fluid

Hoses, master cylinders, calipers.

Coolant

Radiator, hoses, tanks, fittings, pipes.

Fuel

Lines, fuel valve, carbs.

C-CHASSIS

Frame

Condition

Cracks at gussets, accessory mounts, look for paint lifting.

Steering-Head Bearings

No detent or tight spots through full travel, raise front wheel, check for play by pulling/pushing forks.

Swingarm Bushings/Bearings

Raise rear wheel, check for play by pushing/pulling swingarm.

Suspension

Front Forks

Smooth travel, equal air pressure/damping, anti-dive settings.

Left

Right

Rear Shock(s)

Smooth travel, equal pre-load/air pressure/damping settings, linkage moves freely and is lubricated.

Left

Right

Chain or Belt

Tension

Check at tightest point.

Lubrication

Side plates when hot. Note: do not lubricate belts.

Sprockets

Teeth not hooked, securely mounted

Fasteners

Threaded

Tight, missing bolts, nuts.

Clips

Broken, missing.

Cotter Pins

Broken, missing.

S-STANDS

Center stand

Condition

Cracks, bent.

Retention

Springs in place, tension to hold position.

Side stand

Condition

Cracks, bent (safety cut-out switch or pad equipped).

Retention

Springs in place, tension to hold position.

Leah Lind